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WEARSHIELD


WEARSHIELD is an ultra-hard composite weld overlay wear plate having high chromium carbide alloy metallurgically fused to the carbon steel substrate by robotic process for exceptional abrasion and impact resistance. Wearshield exhibits superior wear resistance to both fine & coarse grain abrasive media. The improved chemistry balance and an exceptionally refined microstructure containing hard M7C3 carbides in the eutectic matrix with uniform hardness helps to extend the service life considerably.

WEARSHIELD Clad Plates are suitable for severe abrasive wear and moderate to low impact. These are widely used in mining, power generation, cement, steel making, sugar,dredging,construction machinery & glass production industries.

Some of the wide applications are:

 
  • Raw Materials /Ore/Coal handling/screening
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  • Transfer Points/Hoppers/Bins/Chutes etc.
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  • Transportation/Storage Pipes, Elbows, Bends.
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  • Ash handling/Flue Gas Duct.

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    SPECIFICATIONS


    STANDARD SIZES

    Plate Size 1000 x 3000 mm, 1400 x 3000 mm, 1900 x 3000 mm
    Cladding Thickness 2mm-10mm
    Base Plate Thickness 3mm to any higher plate thickness.
    Base Plate MOC Carbon Steel (Standard) Optional: Wear Resistant Steel, Stainless Steel.
    Surface Condition Normally supplied in as welded condition having stress relieving surface cracks, can also be supplied in ground condition on request.
    Machining Not machinable. Finishing can be done by grinding only.
    Fixing Through welding or plug welding to the base structure/substrate. Countersunk holes/pre-welded studs can be provided for bolting. Mild steel inserts can also be provided if further machining is required.


    DETAILS

    Features Advantages
    • Uniform hard matrix
    • Narrow overlay bead
    • Extended service life at ambient & elevated temperature in abrasive environments
    • Customer specific wear solution by developing an engineered specialized alloy to meet the application need
    • Ready to use wear components
    • Can be cut, formed and welded to shape
    • Cost effective compared to hardfacing
    • Extended wear life due to superior abrasion & impact resistance
    • Low heat input minimizes loss of important carbides
    • Uniform hardness due to controlled distribution of primary & secondary carbides
    • Stress relieved
    • Reduces downtime, maintenance & labour cost

    PRODUCT RANGE

    WELD OVERLAY PLATES

    High-quality weld overlay plates for enhanced durability and performance.

    ABRASION RESISTANT SCREENS

    Durable screens designed to resist abrasion and wear.

    CHROME CLADDED PIPES

    High-performance pipes with chrome cladding for enhanced strength.

    READY TO USE WEAR COMPONENT

    Pre-fabricated wear components ready for immediate use.

    CUSTOMISED FABRICATION

    Tailor-made fabrication solutions for unique requirements.

    RECLAMATION

    Expert reclamation services to restore and enhance components.


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